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Main points of operation and maintenance of pre-melting tank

2022-07-21 841read Source:Henan Huatai Group

Before starting the pre-melting tank, check whether the transmission parts and heating system are in good condition, and whether the sealing performance of the pipeline and equipment is good. After the inspection is normal, start the agitator, and then add materials to make the whole pot of materials evenly contact with the pot body. Before feeding, be sure to turn on the reducer first to ensure the normal operation of the stirring device. It is strictly forbidden to start the machine after filling it with materials! Avoid overloading the machine, damage the stirring device, and burn the motor. After the feeding is completed, the machine can be shut down, which is conducive to the removal of oil residue.

Pre-melting tank care and maintenance

1. Add lubricating grease on time to keep bearings, reducers, gears, rollers and other parts well lubricated.

2. If any abnormality is found during operation, it should be shut down for maintenance immediately, and it is not allowed to run with a disease.

3. Always pay attention to the operation of the transmission part, whether there is abnormal noise, whether the temperature rise of the reducer and motor is normal, and whether the lubrication is good.

4. After the equipment is put into operation, it should be managed by specialized personnel who are proficient in process principles and technical performance and master adjustment and maintenance methods, and at the same time establish a good operation record; generally, necessary cleaning and maintenance must be carried out after shutdown to ensure hygiene and quality Require.

5. After the heat-conducting oil, water, lye and other pipelines are used, the remaining night should be emptied, and the steam pipe starts to vent.

6. The mechanical transmission part should be regularly injected with lubricating oil, and the wearing parts should be replaced.

7. Regularly check and inspect pressure gauges, thermometers and other instruments.

8. In the event of an accident, the cause should be found out in time and the fault should be eliminated.

9. The equipment should be combined with the actual situation of the workshop (factory), and the necessary maintenance system should be established.

Common faults and troubleshooting of pre-melting tank

Common malfunctions failure cause Method of exclusion
Abnormal sound in the pot   1. The stirring pipe is loose or broken; 2. The pumping house has serious damage and large swing;   1. Repair or replace; 2. Replacement;
The vibration of the whole machine is large   1. Deceleration and vibration exceeding the standard; 2. The tightening screw of the reducer is loose   1. Repair 2. Replacement
Stirring does not turn   1. Electricity is burnt out or missing phase; 2. The reducer is damaged;   1. Check or replace 2. Replacement

 

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