![100TPD Sunflower Oil Production Line Manufacturer]()
100TPD sunflower seed oil extraction production line manufacturer
The benefits of sunflower seed oil
1. Supplementing nutrition: Sunflower seed oil contains a high proportion of unsaturated fatty acids, such as linoleic acid and oleic acid. Linoleic acid is an essential fatty acid that must be consumed from food. Sunflower seed oil is also rich in vitamin E, a powerful antioxidant that can protect cells from free radical damage.
2. Promoting metabolism: Moderate intake of sunflower seed oil can provide energy to the body, supporting normal physiological functions and metabolism.
The prospect of developing sunflower seed oil factories
Sales revenue
Market demand is high and sales prospects are broad: With the deepening of the concept of healthy consumption, sunflower seed oil, with its nutritional advantages such as high unsaturated fatty acid content, continues to grow in demand in home cooking, catering, and food processing fields, especially favored by middle-aged and elderly groups and health sensitive consumers. The market penetration rate continues to increase, providing a stable sales market for oil factories.
Diversifying products and expanding profit margins: The intensification of consumer stratification has led to a surge in demand for high-end and functional products. Enterprises can introduce high-end products that retain more natural nutrients through cold pressing technology, functional products with added antioxidant components such as vitamin E, and specialized oil products suitable for specific cooking scenarios such as baking and frying. By segmenting product lines, expanding retail channels such as supermarkets and e-commerce, enterprises can increase product added value and price, and increase sales revenue.
By product revenue
Sunflower seed meal can be used as high-quality feed: After oil extraction, sunflower seed meal is rich in protein and other nutrients, making it a high-quality feed material. Selling it to feed mills or farms can generate additional income. According to relevant data, the price of sunflower seed meal per ton ranges from several hundred yuan to thousands of yuan, depending on its protein content and market demand.
The comprehensive utilization of other by-products: In addition to sunflower seed meal, there may also be some other by-products generated during the production process, such as sunflower seed shells that can be used to process biomass fuels or as a culture medium for edible fungi. Through the comprehensive utilization of these by-products, it can also bring certain profits to oil factories.
Equipment requirements
To achieve the processing of 100 tons of sunflower seed oil, a series of professional equipment are required.
In the raw material processing stage, large-scale intelligent screening machines are indispensable. Equipment using image recognition and sensor technology can efficiently remove impurities from sunflower seeds and ensure the purity of raw materials. The daily processing capacity needs to reach several tons to meet the overall processing schedule. In the peeling process, a large-scale peeling machine with flexible peeling technology is used, referring to the equipment developed by a subsidiary of Henan Huatai Intelligent Equipment Group. It can not only improve the peeling efficiency, but also reduce the damage rate of nuts, meeting the dual requirements of production and quality for large-scale processing.
During the oil extraction stage, multiple large physical presses and low-temperature extraction equipment are equipped. The physical press achieves efficient oil extraction by precisely regulating pressure and temperature, while the low-temperature extraction equipment is responsible for further extracting residual oil and maximizing the retention of nutrients. The refining process requires large-scale refining equipment such as filtration, deacidification, and deodorization to ensure the production of high-quality sunflower seed oil that meets market standards.
2、 Efficient oil extraction and refining, equipment restores the pure flavor of sunflower seeds
Raw material pretreatment: The purchased sunflower seeds are poured into a large-scale screening equipment and subjected to vibration screening, air selection, and other steps to remove impurities. Next, enter the shelling machine and use flexible shelling technology to peel off the outer shell, separating the sunflower seed kernels and shells. At this stage, it is necessary to strictly control the quality of screening and peeling to ensure that the raw materials entering the next stage are of high quality.
Oil extraction: Send sunflower seed kernels into a physical press and preliminarily extract oil under appropriate pressure and temperature. Subsequently, the pressed cake is sent to a low-temperature extraction equipment to further extract residual oil using a specific solvent. Combine the two extracted oils and enter the subsequent refining process.
Oil refining: Firstly, solid impurities in the oil are removed through filtration equipment, and then deacidification treatment is carried out to remove free fatty acids. Then, using deodorization equipment and methods such as steam distillation, the odor substances in the oil are removed to enhance its flavor and stability. After refining, the oil needs to undergo strict quality testing to ensure that all indicators meet national and industry standards.
3、 Cost considerations
Raw material cost: The price of sunflower seeds is influenced by factors such as market supply and demand, origin, and quality. Assuming a price of per ton of sunflower seeds, producing 100 tons of sunflower seed oil at an oil yield rate of [X]% would require the purchase of a large amount of sunflower seeds, and the cost of raw materials would be a significant expense.
Equipment cost: Purchase a series of professional equipment, including sunflower seed cleaning machines, sunflower seed screening machines, shellers, presses, extraction equipment, refining equipment, etc. It is expected that the initial equipment investment will be in the millions of yuan. In addition, continuous investment is required for equipment maintenance, upkeep, and regular updates.
Labor cost: Recruiting professional technical workers, equipment operators, quality inspectors, etc. Based on local labor market prices, the monthly labor cost is estimated to be tens of thousands of yuan.
Energy consumption cost: During the processing, equipment operation requires a large amount of energy such as electricity and steam, and energy consumption cost also needs to be taken into consideration.
4、 Market prospects
With the increasing attention of consumers to healthy oils, sunflower seed oil continues to grow in market demand due to its advantage of being rich in nutrients such as vitamin E and sterols. If the quality of 100 tons of sunflower seed oil can be guaranteed, it can be supplied to food processing enterprises, supermarkets, distributors, etc. In the field of food processing, sunflower seed oil can be used for baking, frying, etc; In the retail market, it can be sold to end consumers in the form of bottles, barrels, etc. In addition, it can also expand export markets, sell products to international markets, and enhance product market share and economic benefits.
Huatai Group, manufacturer of high-end sunflower seed oil production line equipment in China, your trusted choice, any need please email to info01@cnoilmachine.com
